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Paper machine No. 5, production of decorative paper

Year:
2009
Category:
Paper machine
Customer:
OOO MAYAK-TECHNOCELL, Penza
Country:
Russia


Product description

Machinery production start: March 2007.
Machinery dispatch: 08/2007 - 03/2008.
Assembly completion: November 2008.
Term of commissioning: March 2009.
Financed in form of export credit of Czech Export Bank.

PM specification:

Product: fancy paper
Substance: 60 - 110 g/m2; calculation 70 g/m2, at 30 % of ash
Capacity: 129,6 t/day
Raw material: bleached kraft pulp 80 - 100 % short-fibred; up to 20 % long-fibred
Filling agents: clay, resin, technical aluminuim sulphate, titanium dioxide, pigments
Pond-width: 2.550 mm
Wire width: 2.700 mm
Basement rails spacing: 3.200 mm
Width on reel: 1.630 - 2.300 mm
Trimmed width: 2.260 mm
Headbox consistency: 1,5 - 2,5 %
Dry matter on reel: on drying part output 99 - 99,5 % b.d.; on reel 96 - 98 % b.d.

Drying part:

1 drying cylinder Ø 1.800 mm; 26 drying cylinders Ø 1.800 mm; 2 cooling cylinders Ø 1.800 mm

Operating pressure in drying cylinders: 0,8 MPa; 1,2 MPa - for 5th drying group
Machine speed: operating max. 650 m/min; min. 350 m/min
Drive: 800 m/min
Machine speed: design 1.000 m/min
Roll diameter: 2.500 mm
PM design: drive on left side - view in the stock downstream

PM main dimensions:

Machine length: 70.000 mm
Total machine length: 76.200 mm
Height above basement rails: 5.500 mm
Basement depth (under basement rails): 5.420 mm
Total width of machine hood: 5.700 mm

List of PM parts delivery:

  • wire part
  • collecting tank under wire part
  • watermark roll
  • press roll
  • drying part as whole
  • auxiliary construction of drying part
  • closed hood
  • four-roll soft calender
  • reel
  • multimotor drive - mechanical part
  • steam-condensation system
  • heat recovery - without hall air conditioning
  • drying part air conditioning
  • hydrostatic drive
  • pneumatic drive
  • couch agitator under wire part
  • HP water source
  • M&R of vaccuum in suction boxes
  • vacuum pump
  • broke pulper at the PM end
  • station of central oil and grease lubrication
  • mutlimotor drive - electric part
  • electric part and PM control
  • measurement of paper substance, QCS
  • basement rails
  • measurement system of paper band stretching
  • rewinder EG-2260
  • removal system of trimming edges of rewinder
  • equipment for cutting of waste reels - guillotine