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Reconstruction of paper machine No. 2

Year:
2003
Category:
Reconstruction of paper machine
Customer:
KAPPA MORAVA PAPER, S.R.O., Zhimrovice
Country:
Czech Republic


Product description

(original year of delivery: 1994, original manufacturer PAPCEL, a.s.)

 

Paper machine No. 2 was firstly started-up in 1994. Since that time several modifications and completions were made, last reconstruction was in 2003.


Range of PM 2 reconstruction in 2003:

  • installation of new double-roll size press with rolls diameter 855 mm in order to increase PM operating speed and application of higher volume of size agent
  • completion of pre-drying and final drying part in order to increase PM performance (with 4 pcs of drying cylinders)
  • displacement of reel resulting from drying part extension

Technical parameters of paper machine No. 2

 

PM parameters
after commissioning in 1994

 

PM parameters
after reconstruction in 2003

 

Product

fluting,
liner,
duplex-cardboards

85% testliner
10% fluting
5% schrenz

Substance

125 - 240 g/m2

110 - 200 g/m2

Initial raw material

waste paper

60% OCC, 40% mix

Pond-width

2.700 mm

2.700 mm

Width on reel

2.500 mm

2.500 mm

PM operating speed

150 - 300 m/min

200 - 400 m/min

PM design speed

320 m/min

450 m/min

PM design

drive on RH side as seen in stock flow direction


Consumption of particular media:

  • clear water 4 - 5,5 m3/t paper
  • electric power 355 kWh/t paper
  • steam 2,1 t steam/t paper
 

Additional PM equipment:

 
  • Rewinder EG 2500 - maximum operating speed 1.800 m/min, max. unwinding diameter 2.000 mm, max. winding diameter 1.800 mm, diameter of carrying rolls 500 mm, way of trimming - with embracement on knife roll, AC drive (2 pcs of carrying rolls, 1 pc of unwinding roll).
  • Water system
  • Stock preparation plant (incl. pulping), PM constant part
  • Size agent preparation plant (consumption of liquid wheat starch 38 - 40 kg/t paper)
  • Microflotation, bleaching water treatment plant
  • Gas boiler plant 3 x 12 t/h
  • Warehousing
  • Chemicals handling 

Photos