I
n November 2011 all the guaranteed parameters were verified through guarantee tests after the line
reconstruction.All the pre-specified performance and quality parameters were met with reserves and
without limits. These tests took place pursuant to the contract and all the particular customer's
2
requirements, laid on product assortment with substance of 125 and 140 g/m , were satisfied. Not
only the performance and quality parameters of the own paper machine and stock preparation
machinery but also steam and industrial water consumption as well as geometric properties of the
web wound on the rewinder were verified.Afew days before and for the given purposes the company
PAPCEL sent a team of technicians whose primary goal was to prepare the paper machine, stock
preparation machinery, auxiliaries and attendants for seamless test procedures. The own guarantee
tests were organized so that first of all we agreed the assortment, schedules and working teams
(
representatives of the customer and of the company PAPCEL) for each parameter to be verified. All
the working teams monitored the whole process and assessed the reached parameters. The on-site
control system was continuously registering all operating setups and parameters. These guarantee
tests clearly proved competence of this line to produce flutings and liners in the top quality in
accordance with the GOST standards, quality grade B0 and K1.
nd
With these successful guarantee tests the 2 phase of the entire PM line reconstruction (PM
performance increased from original capacity of 30 ths. tpy to 120 ths. tpy) in the paper mill Uchaly
has been completely finished. However, our long-lasting cooperation with this very important
customer is not yet over. Currently, we are mutually improving technical standard of partial
technological stages orientated especially on further facilitation and comfort of the line attendants.
st
1
phase - in 2005
-
reconstruction of press section:
Jumbo press and reconstruction of pulping stage for
stock preparation.
nd
2
phase
-
processing line overhaul intended for
increased capacity up to 120.000 tpy.
Stock preparation line:
Extension of pulping stage with pulper cleaning;
completion of coarse screening stage; newly
installed line for pulping and wood pulp refining;
completely new line for fine sorting inclusive
fractionation and equali-zing for two layers;
completely new approach system for two layers; two-
stage agitation.
Paper machine:
New headbox for bottom layer, bottom wire part
extended; new cantilever structure; completion of
operating elements; headbox reconstruction (to
pressure one) for top layer; new top wire; new pick-up
roll with central press roll, completely new vacuum
system. Complex reconstruction of drying section -
new steam condenser with completion of rolls; new
steam hood and heat recovery incl. blowers; new
tighteners, regulators, tensometers, rope threading.
New size press; new reel incl. magazine and loader of
empty reels; new rewinder; new packing and
handling line; completely new electric part and
control system.
Contract signed in 2007.
Most of deliveries in 2009.
On-site assembly and commissioning postponed due to
global crisis approximately by 18months.
Putting into service for primary assortment in 12/ 2010.
Putting into full service early in 2011.
Successful guarantee tests finished in 11/ 2011.
The company PAPCEL has just finished re-
construction of the processing line in Nikol-
Pack Uchaly, Russia, intended for pro-
duction of simplex and duplex boards with
an optional white top layer - capacity
120.000
tpy.
-
Eduard Mikulka, project manager -
Nikol-Pack Uchaly
annual report 2011 annual report 2011 annual report 2011 annual report 2011 annual report 2011
Public relations - selection of the most interesting projects of the company in 2011 / 2012
/16
Product:
simplex and duplex board including top white layer + plasterboard
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Substance:
90 - 200
g/m
Capacity:
16.500
kg/h
Feedmaterial:
100%
waste paper
Web width on reel:
4.080
mm
PM speed:
operating 500m/min, max. 550m/min
